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Welding and Fabrication

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Welding and Fabrication
Welding and Fabrication
Weld Positioner
Weld Positioner

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Heavy fabrication has become a trademark of D & S machine service. Our state of the art fabrication facility was built specifically to address the air quality demands inherent in heavy fabrication and plate processing atmospheres.

Both our welding personnel and our processes meet AWS D1.1 requirements and we routinely qualify procedures specific to customer requirements. Our on-staff certified weld inspector guarantees the quality of our workmanship assuring our customers they get what they ordered.

Our 50,000 sq. foot fabrication facility houses our burning and bending equipment and has (10) weld positioners up to 18.5 tons that feature custom fixturing equipment for in-position welding of small or large parts. A 325 ton by 10' hydraulic press brake supports our fabricators for all their straightening and forming needs.

This facility also incorporates (4) 20 T cranes, (1) 15 T crane and each column has a 1 T crane to assist our fabricators in safely and efficiently handling structures within the work areas.

Our unique combination of large fabrication coupled with our large machining capacity creates the one-stop-shop scenario we have worked to produce.

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Welding and Fabrication Services

Equipment Specifications | Capabilities

Equipment Specifications

Welding Equipment 30 - 450 Amp MIG Weld Machines
17 - 500 Amp MIG Weld Machines
6 - 600 Amp Sub-Arc Weld Machines
3 - 200 Amp Hand Held Plasma
1 - 300 Amp Power MIG Weld Machine
2 - 350 Amp TIG Machines
Miller 200-amp wire feed with aluminum gun 48" x 240" T-slotted welding table
Miller 35, 150-amp wire feed welder
Miller Deltaweld 452
Forming Equipment 20-Ton Press and Heat Straightening Equipment
325 Ton x 10' Hydraulic Press Break with Universal Lower Die
Sawing Equipment HEM VT120HA-60 (24") Programmable CNC Saw
Marvel 8 Mark II (20") Vertical Band Saw
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Capabilities

Materials Processed A572
Aluminum
Stainless Steel
T1
Various Types of Carbon Steel
Types of Welding Flux Core Arc Welding(FCAW)
Shielded Metal Arc Welding(SMAW)
Wire Feed Welding
TIG Welding & MIG Welding

Pulse Arc Welding

Fabrication Services Internal Keyways Boring
Manual Turning
Plasma Cutting
Sheet Metal Forming
Surface Grinding
Secondary Operations /
Services
  • Heat Treat
  • Welding
  • Internal Keyways
  • Surface Grinding
  • Manual Turning
  • Sawing
  • Plasma Cutting
Standards Met AWS D1.1 - 92 Certified Flux Core & SMAW ASME-Sec. 9-FCAW & SMAW & Stainless FCAW
Welder qualified to Mil. Std 248-D
Value Added Services Assigned Project Manager
Computerized Tracking System
Value Analysis Engineering
Complete turnkey Fabrication, Machining & Assembly
Quality Inspection
Nationwide Shipping Service
Value Added Service Machinery Carlton 6' x 19" Radial Arm Drill Press-Heavy Duty 
36" dia. Rotary Table Blanchard Grinder.
Micromatic 24" dia. X 144" stroke Hone
(3) Manual vertical turret mills
15" x 60" engine lathe
98" x 98" x 120" Preheat oven
48" x 48" x 12' Preheat oven
60" x 60" x 30" Stress Relieve Oven
Zoller Smile 800 Tool Presetter
Quality Assurance Tests Dye Penetrant
Magnetic Particle
Ultrasonic
Quality Control Equipment Brown & Sharp MICRO-HITE 24" Electronic Height Gauge
Dial Bore Gauges to 32" diameter
Giddings & Lewis CMM: 22" x 35" x 16"
Granite Inspection Tables: 50" x 120" and 36" x 60"
Leica Absolute Tracker 901 MR CMM, accurate to 36 ft radius
Platinum FARO Arm CMM, 8 ft and portable
Precision OD & ID measure equipment to 80"
Romer Absolute Arm CMM, 9 ft and portable
Production Volume We can produce prototype and one-off runs to high volume production numbers. However, our niche remains in low volume, large part machining.
Lead Times 4 weeks, Typically
Part Size Capability

We specialize in large machining. Seven of our work bays have 20 T crane possibilities.

Technology

AutoCad 2000
Mastercam programming with direct control link
Computer system networked to all manufacturing phases

 

We are able to transfer documents and files via E-mail, including quotes, drawings, photos, spread sheets, CAD files, etc... 
Acceptable Drawing Formats .igs/.iges 
Inventor 
Solid Edge 
AutoCAD (DWG) 
DXF - Drawing Interchange Format or Drawing Exchange Format 
PDF 
SolidWorks (SLDPRT, SLDDRW, SLDDRT) 
STEP - Standard for the Exchange of Product Model Data
Lifting Capacity (2) 10 Ton Overhead Cranes
(2) 15 Ton Cranes
(4) 20 Ton Cranes
(40) 1 Ton Jib Cranes Tied to All Building Columns
Industries Served Construction Equipment
Heavy Lifting
Marine
Mining
Packaging & Printing
Paper
QC Process At D&S Machine Service, Quality Control is a total commitment. It begins before your work heads into production. Your order is:
  • Entered into the D&S computerized tracking system
  • Verified for revisions, material availability, and routing
  • Project Manager reviews routing schedule
  • Returned to purchasing for order processing
  • Verified and released to the shop for production
This exclusive D&S Process ensures your work uses the most cost-effective production techniques and routing to move quickly through the system. We call this Value Analysis Engineering, and it's included in our service. Our experienced Project Managers evaluate material specifications and process prior to production so we can produce a superior product without costing you more!

We care about quality! D&S operators sign-off on ever operations. Inspectors use our state of the art inspection tools to check your work in progress. Three full-time inspectors and a Certified Welding Inspector (CWI); sign-off on every customer required inspection report, supervise in process inspections, and perform final QC check.
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Additional Welding and Fabrication Images

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Weld Positioner
Weld Positioner
  Weld Positioner
Weld Positioner
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